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Inventory & traceability

Reagent Lot Traceability

kit lot genealogy · kit assembly traceability · diagnostic kit traceability · reagent traceability · test kit lot traceability

In short

The records that link each finished diagnostic kit lot to every reagent, control, calibrator, consumable and printed-component lot inside it, and to the customers who received it.

Reagent lot traceability is the ability to go from one finished diagnostic kit lot to every lot that went into it, and back again. A kit is an assembly: bulk reagents formulated from raw materials, controls and calibrators, buffers, consumables such as cassettes or plates, inserts, labels and outer packaging. Each of those carries its own lot and expiry. Kit lot genealogy is the parent-child record that joins them, so a question about any single component lot can be answered in both directions.

Kit assembly is where traceability most often breaks. Components made in-house and components bought in arrive on different timelines and are often assembled in a separate room or shift. A usable record shows which component lots were issued to the assembly order, the quantities used, any substitutions, the line clearance before the run and the label lot printed for the finished kit. The finished kit's expiry is normally bounded by its shortest-dated critical component, so the genealogy also explains the expiry on the label.

A worked example: a buyer reports an unexpected control result. Backward trace identifies the control lot and its raw materials; forward trace from that control lot lists every kit lot that contains it, their quantities on hand and where they shipped. Without the component-level link, the site may need a much broader containment or quarantine while the scope is established.

Regulatory anchors vary by market and product. In the US, IVD labels must carry a lot or control number and expiry under 21 CFR 809.10, and device quality system requirements now sit in the QMSR (21 CFR Part 820, incorporating ISO 13485:2016 by reference since 2 February 2026). In the EU, Regulation (EU) 2017/746 (IVDR) sets labelling and traceability expectations. Which rules apply depends on the product's classification and market, which your regulatory team decides.

Related concepts: lot genealogy, reagent stability, lot-to-lot variability, IVD and UDI. Sources: 21 CFR 809.10, FDA QMSR, Regulation (EU) 2017/746.

Cover of The Diagnostic Kit & Reagent Manufacturing Guide
For diagnostic kit & reagent manufacturing

Putting Reagent Lot Traceability into practice

It follows one finished kit back through its component reagents, controls and calibrators, and shows what to check when a component lot is questioned.

The Diagnostic Kit & Reagent Manufacturing Guide · 21-page PDF

Get the guide See the industry page
Regulatory anchors
  • 21 CFR 809.10
  • 21 CFR Part 820 (QMSR)
  • Regulation (EU) 2017/746
Where this term comes up
Medical DevicesDiagnostics & IVD
How V5 handles it
Lot traceability — recall in minutes, not weeks.
V5 captures the lot link at every point of consumption, so the trace is a query — not a war room.
Receiving — material lands, V5 already knows it’s coming.
Operators scan a delivery at the dock; V5 checks it against the open purchase order, attaches the supplier certificate to the lot, and prints a GS1-128 label that the following warehouse scans use.
Labels — designed, approved, checked and printed in one place.
Many plants run a separate label tool beside their production records, so label versions drift and reprints go unrecorded. In V5 the label designer, approval, printing and the recipe's label details sit with the production record: the barcode scheme set on a recipe is checked when the operator packs, and the approved artwork revision is printed on the batch record. Printer connections are configured per workspace.
Related terms
Lot GenealogyReagent StabilityLot-to-Lot VariabilityIVDUDILine Clearance
Software that covers Reagent Lot Traceability
V5 Ultimate Medical Device MES
Device history records built from signed steps at the workstation: component lots, configured step order, inspections, UDI and…
V5 Ultimate (QMSR)
The FDA Quality Management System Regulation (QMSR) — the harmonized replacement for 21 CFR 820 — became effective 2 February…
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