Allergen-safe production, with a label that matches the batch.
Built for FALCPA, FSMA preventive controls, and SQF/BRCGS.
← Different industryThe codes you're accountable to — at the data layer.
Five steps from receive to release — with the regulator on the hook at the end.
Tap to expand · download as PNG · paste into an audit prep deck.
From login to release — no end-of-shift paperwork.
- › lot
- › supplier
- › allergen
- › CoA
- › recipe id
- › weights
- › mix time
- › operator
- › temp
- › humidity
- › duration
- › operator
- › oven id
- › temp
- › time
- › core temp
- › target temp
- › actual
- › time
- › operator
- › lot
- › allergen
- › BBE
- › label rev
- Pre-shift·step 01Allergen changeover
Last run was peanut, next run is plain. Sanitation protocol + ATP swab signed before the line will start.
FALCPA / 21 CFR 117 - 06:00·step 02Recipe lock
Today's WO carries the approved recipe and label artwork. Operator can't substitute an ingredient without an e-sig.
- 07:00·step 03Mix + proof
Mixer time, water temp, hydration % captured automatically. Out-of-band → deviation opens, line pauses.
- 10:00·step 04Bake
Oven probes stream temperature. Under-bake or over-bake flagged in real time and the affected pans are routed to rework or scrap.
- 12:00·step 05Pack + label
Case label prints using the SAME ingredient list approved on the recipe — no manual override. Allergen statement matches the formula.
FALCPA - 14:00·step 06Tight-scope recall test
Operator scans any case → V5 returns every input lot, the operator, the oven, and every other case from the same mix in seconds.
The terms your auditor uses
- FALCPA
- Food Allergen Labeling and Consumer Protection Act — the 9 major allergens that must be declared.
- Cross-contact
- Unintentional allergen transfer between products — the #1 bakery recall cause.
- ATP swab
- Adenosine Triphosphate swab — quick test for residual organic matter after sanitation.
- Tight recall scope
- Recalling one case worth of product instead of a week's production. Lot discipline = money.
- GFSI
- Global Food Safety Initiative — umbrella for SQF, BRCGS, FSSC 22000 schemes.
- Schedule of conditions
- Bake time / temp combinations approved as safe for the recipe.
Sound familiar? We built this for you.
Allergen changeover signoff is a sticker on a clipboard; the auditor can't trust it.
Marketing updates the label; production keeps running the old recipe.
Sanitation verification (ATP, visual) lives in a separate logbook from the production record.
Recall reach is over-broad because lot ties to specific cases aren't clean.
The record assembles itself as the work happens.
No paperwork project at end of shift. No reconstruction at audit time. The evidence IS the workflow.
Enforced allergen changeover
The line is locked until the sanitation gate is signed and the changeover checklist is complete.
Label-to-batch reconciliation
The released formula and the printed label come from one source; mismatches are blocked.
Sanitation in the batch record
Pre-op inspection, ATP swab results, and visual sign-off ride with the BPR.
Tight recall scope
Cases tie to specific lots and specific shifts — not a whole production day.
Spin up a workspace seeded for Bakery & Confectionery.
Default templates, validation rules, and report packs are pre-loaded for your industry. Run a real batch in under an hour.
Ask anything · No credit card · Onboard in days, not months