Grade A PMO · HACCP · CIP verification
Dairy manufacturing records for pasteurisation, CIP and lot trace.
Record pasteurisation and CIP checks and follow each lot from intake to dispatch.
Pasteurization and CCP monitoring captured live
Time and temperature come off the equipment against the critical limit for the product.
CIP with Evidence per Circuit
Cleaning cycles record conductivity, temperature and contact time against the circuit and expire on the clean-hold clock, so a line that is not…
Milk Intake, Silos and Standardization
Tanker intake with antibiotic and component testing, silo assignment, and standardization adjustments all attach to the lot, giving real yield and…
What goes wrong today3 common problems
Pasteurization records are on charts and clipboards
Time and temperature evidence sits on recorder charts that have to be retrieved, matched to lots and interpreted long after the run.
CIP verification is trusted rather than proven
Without captured conductivity, temperature and time data tied to the circuit and the next production run, clean status is an assumption.
Milk Intake and Standardization Float Outside the System
Silo assignments, component testing and standardization adjustments happen in the control room, so yield and traceability data is reconstructed later.
Everything V5 does here5 capabilities
Pasteurization and CCP monitoring captured live
Time and temperature come off the equipment against the critical limit for the product. A diversion or an out-of-limit run halts release and opens the deviation immediately.
CIP with Evidence per Circuit
Cleaning cycles record conductivity, temperature and contact time against the circuit and expire on the clean-hold clock, so a line that is not provably clean cannot be scheduled.
Milk Intake, Silos and Standardization
Tanker intake with antibiotic and component testing, silo assignment, and standardization adjustments all attach to the lot, giving real yield and full trace.
Allergen and Species Segregation
Sequencing rules and verification checks keep allergen and non-dairy alternative runs separated with evidence, not just a written procedure.
Trace from tanker to pallet
Full forward and backward trace with mass balance from raw milk receipt through processing and packaging to dispatched pallet, exportable as a recall pack.
Standards Referenced
- Grade A Pasteurized Milk Ordinance (PMO)
- 21 CFR 117 — preventive controls for human food
- 21 CFR 131 — milk and cream standards of identity
- FSMA 204 — food traceability rule (soft cheeses and other listed foods)
- SQF / BRCGS / FSSC 22000 where certified
Common questions5 answers
- Does V5 read pasteurizer data directly?
- Yes. Time, temperature and diversion signals are captured from the equipment through the device layer, so the CCP record is machine-generated rather than transcribed.
- How does this help with a PMO inspection?
- The inspector asks for pasteurization records, CIP evidence and traceability for a given date and product. All three are produced from one record set with time-stamped, attributable data behind them.
- Does it cover FSMA 204 for listed dairy foods?
- Yes. Traceability lot codes and critical tracking events with their key data elements are captured through receiving, transformation and shipping for the foods on the Food Traceability List.
- Can it handle plant-based alternatives on the same lines?
- Yes. Sequencing and verified changeover cleaning keep dairy, allergen and plant-based runs segregated, with the verification recorded against each changeover.
- What about component testing and yield?
- Fat, protein and solids results from intake and in-process testing attach to the lot, so standardization decisions and real yield are visible per run rather than per month.