Connect controls.Follow the process.Keep the readings.
Bring automated equipment into the production workflow: material targets, mixer parameters, line readiness and the record of what happened. Scope each PLC connection with your automation team, including what V5 reads, what it may write and what remains on the local HMI.
The machine signal joins the record.
From production instructions to process evidence.
Five connection points to agree for an automated line. Direct setpoint writes and readiness handshakes must be confirmed for your equipment, not assumed.
Map the connection first.
Agree which tags carry targets, actuals and equipment status, and how they map to a V5 production step. Protocol compatibility alone does not prove a machine supports the required control operation.
PLC & automation: workflow and records
1. Map the connection first.
Agree which tags carry targets, actuals and equipment status, and how they map to a V5 production step.
Confirm OPC UA or Modbus TCP support, access permissions, engineering units and capture intervals with your automation team.
- Acceptance
- Protocol compatibility alone does not prove a machine supports the required control operation.
Protocol compatibility alone does not prove a machine supports the required control operation.
Connect
Equipment-specific implementation scope
- Interface
- PLC / gateway
- Read tags
- Mapped actuals
- Write tags
- Scope to confirm
- Context
- Work order + asset
Protocol compatibility alone does not prove a machine supports the required control operation.
2. Keep the addition with its material lot.
Scope automated dispensing around the formula target, source material lot, actual quantity and tolerance review.
Confirm how a target reaches the dosing controller and how the result comes back; retain manual steps where there is no suitable interface.
- Acceptance
- Dosing hardware performs the physical addition. Direct target transfer and exception handling need equipment-specific confirmation.
Dosing hardware performs the physical addition. Direct target transfer and exception handling need equipment-specific confirmation.
Dispense
Equipment-specific implementation scope
- Target
- Formula quantity
- Material
- Source lot
- Actual
- Quantity evidence
- Exception
- Review required
Dosing hardware performs the physical addition. Direct target transfer and exception handling need equipment-specific confirmation.
3. The instruction meets the process.
Keep mix time, speed and temperature instructions with the job, and record the actual process values for review.
Agree whether each setpoint is entered on the HMI or sent through a supported interface; do not assume automatic writes.
- Acceptance
- The PLC keeps its real-time control loop. V5 does not replace SCADA or the local HMI.
The PLC keeps its real-time control loop. V5 does not replace SCADA or the local HMI.
Mixer
Equipment-specific implementation scope
- Mix time
- Instruction target
- Speed
- Process parameter
- Temperature
- Recorded actual
- Setpoint entry
- HMI / confirmed interface
The PLC keeps its real-time control loop. V5 does not replace SCADA or the local HMI.
4. Make readiness part of the handover.
Scope line progression alongside previous-step review, equipment status and the cleaning evidence your process requires.
Agree the handshake, local/manual operation and the response to an interrupted connection before using it in production.
- Acceptance
- Machine safety, emergency stops and safety interlocks remain with the plant control system; a V5 run-permission handshake is not assumed.
Machine safety, emergency stops and safety interlocks remain with the plant control system; a V5 run-permission handshake is not assumed.
Line
Equipment-specific implementation scope
- Previous step
- Review status
- Equipment
- Readiness evidence
- Cleaning
- Required check
- Handshake
- Scope to confirm
Machine safety, emergency stops and safety interlocks remain with the plant control system; a V5 run-permission handshake is not assumed.
5. The equipment runs. People review.
Review recorded material quantities and process parameters in the context of the work order and equipment used.
Resolve gaps and excursions under your procedures. People approve instructions, review exceptions and decide product disposition.
- Acceptance
- A connected record is evidence for review, not automatic release, compliance or validation.
A connected record is evidence for review, not automatic release, compliance or validation.
Review
Equipment-specific implementation scope
- Quantities
- Material evidence
- Parameters
- Actual values
- Exceptions
- Human review
- Disposition
- Authorised person
A connected record is evidence for review, not automatic release, compliance or validation.
Between the instruction and the machine.
Connect production context and record review with your equipment, while your PLC, HMI and safety controls keep their responsibilities.
- InstructionsRecipe and work orderSee Instructions
- This pagePLC & AutomationAgreed connection scope
- EquipmentLocal control and safety
- Record reviewHuman exception decisionsSee Record review
AI and PLC & automation
Signals need an agreed interpretation
Signals need an agreed interpretation
Use AI help to explore which equipment signals belong in execution records. PLC mappings and checks must be configured and verified separately.
Everything in this feature
Agree the interfaces, enabled functions and responsibilities for your line before implementation. Compare plans
Which plan and implementation does our line need?
Confirm the equipment, required read/write operations and acceptance tests with us. A protocol connection does not establish every control function. Heavily regulated operations requiring a validated environment need Enterprise private cloud with controlled upgrades; your team owns validation and approvals.
Material and process connections · Scope each operation
PLC / gateway connection
Availability to confirmConfirm OPC UA or Modbus TCP support, permissions and tag mapping against your equipment list.
Automated dispensing interface
Availability to confirmAgree target transfer, actual quantity capture, lot association and tolerance exception handling.
Mixer parameters
Availability to confirmConfirm supported time, speed and temperature targets, units and returned values; HMI entry may remain necessary.
Line readiness
Availability to confirmDefine the required status checks and confirm any run-permission handshake with your automation team.
Implementation and review · Make the boundaries explicit
Connection gaps and recovery
Availability to confirmTest timestamps, capture intervals, missing data and recovery. Never assume automatic replay or a universal safe-stop response.
Local operation and overrides
Availability to confirmDefine local/manual work and the reason, operator and review evidence required when an override is recorded in V5.
Batch-record context
Availability to confirmConfirm which actuals and exceptions reach the record and how they remain associated with the equipment and work order.
Acceptance and change control
Availability to confirmYour automation and quality teams test the intended use, approve mappings and govern subsequent changes.
Availability to confirm: the capability exists in V5, but which plans include it, and whether it is enabled for you, is not yet confirmed — ask us. Confirm control functionality and commercial scope with us. No universal machine compatibility, automatic release or safety-system replacement is promised.
Explore the sample records.
Open a sample report to review its contents, supporting references and how the record is built.
UltimateSample report
Electronic Batch Manufacturing Record (eBMR)
Plan & make
Batch Record Review Checklist
Use the existing batch-record review checklist for completeness, recorded exceptions and the hand-off to the person who decides release. It is not a PLC commissioning protocol.
- Record completeness check
- Exception review log
- Worked example with one exception
- Release-decision hand-off
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UltimateFree checklist
Batch Record Review Checklist
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Start with one line and a clear connection scope.
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