Follow the charge.Record the step.Keep batch history.

The formula in force drives the work order. Each charge and step is recorded with who and when.

The record grows with the batch.

AI assists.People check.
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Operator in hood, mask, glasses, coverall and gloves tipping a sealed-liner bag into a stainless mixer while a colleague in protective clothing scans the next bag beside a touchscreen
See it work

Follow one batch

Steps from the Formula

The formula and instructions set the step order, lines and in-process checks.

How batching works: steps, charges, checks and records

1. Steps from the Formula

The formula and instructions set the step order, lines and in-process checks.

Whether a step can be skipped or changed follows your configured rules.

Operators see the current step.

Grid only?
Batches aren't only tracked on a board; each step is recorded.

Available workflows depend on your production set-up.

G-3307 · MX-2

Formula GR-4 v2

1 · Charge base
Current
2 · Charge binder
Second check
3 · Granulate 12 min
Waiting
4 · Moisture check
Waiting
Skipping
Per your rules

Order, lines and checks from the formula.

2. Charged Against the Lot

Every charged quantity is recorded against its source lot.

A second lot is recorded separately, keeping tracing accurate.

Where a second person is needed for a material, their sign-off follows your rules.

Trace
Lot records later let you trace forwards and back.

Second-person electronic signatures are Professional and Enterprise.

Charge base · 3 bags

Scanned at the mixer

Bag 1
Lot L-5501 · 25.0 kg
Bag 2
Lot L-5501 · 25.0 kg
Bag 3
Lot L-5502 · 25.0 kg
Total
75.0 kg of 75.0
Operator
Own login

Every charge tied to its source lot.

3. Readings Against Tolerance

Where a scale is connected, readings are compared with the line's tolerance band.

In-process checks are recorded at their step.

Out-of-band results are recorded as exceptions for review.

Devices
See hardware & devices for supported connections.

Scale connections are configured per station; confirm your models with us during setup.

Charge Binder

Scale SC-M2 · connected

Target
6.00 kg ± 0.05
Reading
6.02 kg
Moisture
2.8% · limit 3%
Second check
Supervisor · signed
Out of band
Recorded as exception

Readings compared with the line's tolerance.

4. Batch record from what was done

Weights, checks, signatures and exceptions are recorded at the step.

Batch reporting draws on what was actually done.

A person reviews and decides release.

Record
See eBMR / eDHR for review.

What goes to your ERP depends on the configured integration.

G-3307 · batch record

Built from recorded steps

Steps
4 of 4 recorded
Lots
L-5501, L-5502, B-221
Exceptions
None
Review
QA · signs
ERP
Per integration

Reporting draws on what was actually done.

V5 AI

AI and Batching

Approved batch instructions stay in charge

Batching

Approved batch instructions stay in charge

Recipe assistance can support draft preparation where enabled. It does not turn a draft formula into an approved manufacturing instruction.

AI use & review
What's included

Everything in this feature

What batching uses, and which plan each item needs. Compare plans

  • Work orders, blending, packaging

    All plans

    Batch jobs.

  • Operator kiosk

    All plans

    Recording at the mixer.

  • Lots and traceability

    All plans

    Charges against lots.

  • Electronic signatures

    Professional and Enterprise

    Second-person checks.

  • Regulated reports

    Professional and Enterprise

    BMR.

Anomaly detection on scale streams: coming soon, not available today. A person reviews every batch and decides release.

Sample report

Explore the sample records.

Open a sample report to review its contents, supporting references and how the record is built.

  • V5Ultimate

    Sample report

    Electronic Batch Manufacturing Record (eBMR)

    Plan & make

    Electronic Batch Manufacturing Record (eBMR)

    3 pages · PDF

  • V5Ultimate

    Sample report

    Master Manufacturing Record (MMR)

    Plan & make

    Master Manufacturing Record (MMR)

    2 pages · PDF

All sample reports and records
Free buyer guide22 pages · Online & printable · opens online

Weighing, Dispensing & Formulation Buyer Guide

For production, quality and engineering teams choosing software for formulas, scan-checked dispensing and scale readings. Use it with or without V5.

What's inside
  • Why weighing records fail
  • Formula versions, structure, scaling and tolerances
  • Tare, gross, net, units and staged weighing
  • Material status and selection rules at the scan

Plus Readings, micro ingredients and station readiness; Verification, signatures, corrections and exceptions; The electronic dispensing record, issue, return and yield; Worked premix, sector vocabulary, master data and validation; Implementation, RACI, RFP questions and scored checklist.

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Questions

Straight answers.

What buyers ask us first about Production & Planning.

  1. Does V5 replace our planning spreadsheet?

    Scheduling and MRP give planners a board and suggested orders to review. Planners still decide what to run and when.

  2. Can operators work from a tablet at the line?

    Yes. The operator kiosk runs on tablets and shows one step at a time, recording what was done as the work happens.

  3. Which plan includes electronic batch records?

    Electronic batch and device records with e-signatures start on Professional. See Compare details on the pricing page for the full list.

Explore

More of the product

Start with one area. Add the rest when you are ready.

Try it with one of your own batches.

Start a free trial or talk it through with us. No card needed.

Or (you can edit the question before sending).

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