Maintenance & OEE

Know why the line stopped, and what it cost.

Planned maintenance, stop reasons and OEE come from the same machine records, so the numbers trace back to what actually happened.

7-day free trial, no card required. Maintenance & OEE is in Professional and Enterprise. Calibration is in every plan.

Maintenance technician in hairnet, mask, safety glasses, white coverall and gloves holding a rugged tablet beside the open service panel of a stainless filling machine, a colleague in the same protective clothing behind
  • Stops get a reason.

    Operators pick it on the kiosk as it happens.

  • OEE you can check.

    Each part traces to recorded stops and counts.

  • Parts and history together.

    PMs, breakdowns and spares on one asset.

Follow one machine through a week

Filler FL-02 on a packing line: a PM falls due, a technician closes it, the line stops once, and the week's OEE is reviewed. Four stages.

Filler FL-02 · Tuesday · shift 06:00–14:00

Where did the shift go?

Try it: tap the orange stop on the timeline to see what was recorded and what it links to.

  • Running
  • Stop with a recorded reason · 45 min
No stop selected

Each stop is recorded at the kiosk with a reason from your own list. Select it to see the reason, who recorded it and the maintenance work it connects to.

  • Availability90.6%
    435 of 480 planned minutes running
  • Performance92%
    Actual against ideal rate while running
  • Quality98%
    Good units of all units counted

OEE 81.7% = 90.6% × 92% × 98%. Top loss: capper infeed jams.

Worked example, not a customer result. OEE is only as good as the stops and counts recorded; stop detection from machine signals needs a connected source. V5 does not predict failures today.

Explore the details: every stage, with limits and set-up notes

Tap a step below to see what happens.

Step 1 of 4

Asset · FL-02 filler
Maintenance plan
  • PM-14 nozzle serviceDue today
  • TriggerEvery 250 run hours
  • CalibrationLoad cell · in date
  • AssignedMaintenance team

One asset record holds the schedule and history.

The PM falls due on its schedule

  • PMs can be scheduled by calendar or by runtime.
  • Due work is routed to the maintenance team.

Runtime triggers need a run-hour source configured for that machine.

More on pm due: full record and set-up

Also on this record

History
PMs, breakdowns, parts

Calibration status sits on the same asset record.

Calibration
Calibration due dates are in every plan; see the Calibration page.
Free buyer guide · 14 pages

Equipment, Monitoring & Response Buyer Guide

For maintenance, engineering, quality and operations teams choosing how machines, readings and alerts are recorded and acted on. Use it with or without V5.

  • 1Agree the metric first.
  • 2Test stale readings and failed sends.
  • 3People decide the impact.
See what's inside
  • What's native vs your procedure
  • Asset, PM and calibration roles
  • Downtime reasons people use
  • OEE metric contract and worked maths
  • Stale, missing, time and unit tests
  • Thresholds vs anomaly detection
  • Excursion to human disposition
  • Routing, escalation, failed messages
  • Commissioning RFP matrix
Get the guide

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Guide page: event routing and escalationGuide page: worked OEE exampleCover of the Equipment, Monitoring & Response Buyer Guide

Machines connect to quality and stock

Calibration, spare parts and sensor readings sit beside maintenance.

CalibrationSensors & IoTKiosk

What's included

What maintenance uses, and which plan each item needs. Compare plans

Assets

Plan, do, record, review.

Maintenance & OEE · Calibration · Operator kiosk

Explore maintenance
  • Maintenance & OEEProfessional and Enterprise
    PMs, downtime reasons, OEE, decommission.
  • Calibration
    Due dates and certificates per instrument.
  • Operator kiosk
    Where PMs and stops are recorded.
  • Electronic signaturesProfessional and Enterprise
    Signed completion.

AI anomaly detection: coming soon, not available today. Technicians and supervisors decide; V5 keeps the record.

Try maintenance and OEE on one of your machines.

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