MaintenancePMs run on the kiosk, OEE rolls up by itself.
Assets are first-class. PMs schedule themselves, technicians close them on the kiosk, downtime gets a reason at the moment it happens, and OEE rolls up without a spreadsheet.
Every asset has vital signs.
MIXER-3 on Line B is live below. Temperature, vibration and runtime stream from the floor; when a threshold trips, V5 opens the work order and reserves the parts before a human notices.
Assets ask for the wrench before they fail.
Calendar-only PM either over-services or surprises you. V5 watches runtime, throughput, vibration and temperature on every asset — and opens the right PM work order when the asset's behaviour says so.
Four signals. One verdict.
FL-08 hit 1,985 runtime hours. V5 opens the work order.
The PM template is already linked to the asset class. Parts are checked against inventory and a pick list issued. The technician gets the right SOP rev on the right device, on the right shift, with the right lock-out tags pre-printed.
Availability × Performance × Quality. No fudge factors.
Planned run time minus unplanned stops. Planned downtime excluded — visible separately.
Actual speed vs nameplate. Micro-stops and minor speed losses captured per cycle.
Good units / total units. Quality scrap traced to root cause.
A floor that warns you. Then fixes itself.
Curious how maintenance actually behaves on the floor?
One asset register. Every signal. No spreadsheet.
The asset is the centre of gravity. Sensors, parts, calibration, the schedule, the kiosk and finance are wired in — not bolted on.
OPC UA / Modbus TCP for runtime, temperature, vibration. No external historian needed for basic OEE.
PMs pre-reserve the parts kit; missing parts surface before the technician walks to the asset.
External cal certificates upload via the supplier portal and attach to the asset record automatically.
PM windows are constraints in the production plan — known maintenance is never a surprise.
Technicians close PMs at the same kiosk operators run. Faults raise from the live step.
Parts, labour and downtime hours post to the asset and roll up to maintenance cost in finance.
- Sensors & PLCsLive
OPC UA / Modbus TCP for runtime, temperature, vibration. No external historian needed for basic OEE.
- Spare parts · WMSPre-pick
PMs pre-reserve the parts kit; missing parts surface before the technician walks to the asset.
- Calibration partnersCert-aware
External cal certificates upload via the supplier portal and attach to the asset record automatically.
- SchedulingConstraint
PM windows are constraints in the production plan — known maintenance is never a surprise.
- MES · kioskTwo-way
Technicians close PMs at the same kiosk operators run. Faults raise from the live step.
- ERP · costRoll-up
Parts, labour and downtime hours post to the asset and roll up to maintenance cost in finance.
Wondering how V5 maintenance plugs into your stack?
The edge cases buyers always ask about.
PMs slip, lines move, things just break. Watch V5 absorb the three hits maintenance dread — without losing a record or a part.
Soft-warn now, hard-block next
The running batch completes — no silent override. The next batch on that asset is blocked until the PM is closed and signed at the kiosk.
History travels with the asset
Every PM, every breakdown, every part used follows the asset to its new home. The line-change is an e-signed event in the trail.
Two taps, reason captured, plan re-cuts
Operator scans the asset, picks a reason. Unplanned downtime opens, the schedule recomputes downstream impact, and QA is paged if a batch is at risk.
Got a maintenance edge case the team's worried about?
Just ask V5 — it knows the product cold.
Pick a question or type your own. V5 answers grounded in how maintenance & oee — pms, downtime, condemn, requisitions | v5 ultimate actually behaves on the floor.
The rest of the platform this plugs into.
V5 isn't a bolt-on. Every module shares the same data, the same audit trail, the same operator. Pick where to look next.
MES
Operator-led execution: scan-gated dispense, step-by-step kiosk, equipment + scale integration, live yield. Built for regulated process & discrete manufacturing.
WMS
Receiving, putaway, transfers, cycle counts, picks, pack & ship — all lot-aware, bin-accurate, FEFO/FIFO-enforced and barcode-driven.
QMS
Built-in QMS: deviations, CAPA, supplier scorecards, in-process AQL, release-by-exception. Aligned with 21 CFR 211/820, ISO 13485 and 111.
Got questions, or want to see it on your shop floor?
Ask V5 — our code-aware assistant — or spin up a workspace. Both are free.