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Manufacturing

MRP II

Manufacturing Resource Planning · manufacturing resource planning · mrp 2

In short

MRP extended to include finite capacity, labour, tooling, costing and finance — the closed-loop plan-from-demand-to-cash engine ERP MRP modules aspire to.

MRP II (Manufacturing Resource Planning, Oliver Wight, 1980s) extends classic material-only MRP with finite-capacity scheduling, labour and tooling loading, master production schedule, rough-cut and detailed capacity planning, and a feedback loop back to finance (standard cost, variance, working-capital impact).

V5 covers MRP II natively: the same engine that nets material also loads work centres, respects calibration / qualification / cleanliness / changeover constraints, costs the resulting plan against standard, and feeds variance back to the finance side of the ERP integration. The plan is therefore executable, not aspirational.

How V5 handles it
Production — run the work order, record it as it happens.
Work orders carry the formula and production instructions in force to the floor. Operators record the steps as they do them, and the batch record is built from what was recorded.
Related terms
MRPFinite Capacity SchedulingBackward SchedulingForward SchedulingRoutingWOBOMBOM ExplosionPhantom BOM ExplosionNet RequirementsDemand ForecastingEconomic Order Quantity (EOQ)Days of Supply (DOS)Fill RateBackflush ConsumptionFEFOFIFO
Software that covers MRP II
V5 Ultimate Shop Floor Data Collection Software
Barcode scans, scale readings, operator checks and downtime reasons recorded at the station as work happens, each with who, what…
V5 Ultimate MRP Software
V5 Ultimate MRP runs the classic material-requirements engine — BOM explosion, gross-to-net, time-phased POs and work orders — on…
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