V5 Ultimate
Ultimate
PricingResourcesCompany
English (original)DeutschΕλληνικάEspañolFrançaisItalianoעברית日本語한국어NederlandsPolskiPortuguêsSvenska
Talk to us Log in Start free trial
Food & Beverage
  • Bakery & Confectionery
  • Food Processing
  • Ingredients & Dry Mixes
  • Sausage & Meat Products
  • Produce Packing
  • Pet Food & Pet Supplements
  • Dairy & Chilled Foods
  • Beverages & Liquid Manufacturing
  • Infant Formula
Pharma & Life Sciences
  • Radiopharmaceuticals
  • Pharmaceutical
  • Medical Devices
  • Veterinary Pharmaceuticals
  • Blood & Tissue
  • Diagnostics & IVD Kits
  • Reference Materials & Standards
  • OTC Topical Creams & Gels
Supplements & Personal Care
  • Dietary Supplements
  • Cosmetics & Personal Care
  • Cannabis & Hemp Manufacturing
  • Fragrances & Perfumery
  • Soaps & Personal Hygiene
  • Botanical Extracts & Essential Oils
Chemicals & Materials
  • Plastics & Resins
  • Agricultural Chemicals
  • Specialty & Industrial Chemicals
  • Printing Inks, Pigments & Construction Chemicals
  • Lubricants & Metalworking Fluids
  • Coatings, Adhesives & Sealants
Other Manufacturing
  • Consumer Products
  • Electronics & Electrical Assembly
  • Textiles & Nonwoven
  • Contract Manufacturing & Co-Packing
  • Packaging & Food-Contact Materials
  • Regulated Warehousing & Distribution
Explore all industries
  • Warehouse & TraceabilityReceive, store, pick and trace
  • Production & PlanningPlan jobs and guide production
  • Quality & LaboratoryTest, investigate and review
  • Documents & TrainingControl procedures and qualifications
  • Equipment & PerformanceMaintain assets and measure losses
  • Orders & IntegrationsConnect customers, suppliers and systems
  • Outputs & InsightsReports, KPIs and label design
Why V5? Product & Features
Why V5?Product & Features
  • Warehouse & TraceabilityReceive, store, pick and trace
  • Production & PlanningPlan jobs and guide production
  • Quality & LaboratoryTest, investigate and review
  • Documents & TrainingControl procedures and qualifications
  • Equipment & PerformanceMaintain assets and measure losses
  • Orders & IntegrationsConnect customers, suppliers and systems
  • Outputs & InsightsReports, KPIs and label design
Explore all industries
    • Bakery & Confectionery
    • Food Processing
    • Ingredients & Dry Mixes
    • Sausage & Meat Products
    • Produce Packing
    • Pet Food & Pet Supplements
    • Dairy & Chilled Foods
    • Beverages & Liquid Manufacturing
    • Infant Formula
    • Radiopharmaceuticals
    • Pharmaceutical
    • Medical Devices
    • Veterinary Pharmaceuticals
    • Blood & Tissue
    • Diagnostics & IVD Kits
    • Reference Materials & Standards
    • OTC Topical Creams & Gels
    • Dietary Supplements
    • Cosmetics & Personal Care
    • Cannabis & Hemp Manufacturing
    • Fragrances & Perfumery
    • Soaps & Personal Hygiene
    • Botanical Extracts & Essential Oils
    • Plastics & Resins
    • Agricultural Chemicals
    • Specialty & Industrial Chemicals
    • Printing Inks, Pigments & Construction Chemicals
    • Lubricants & Metalworking Fluids
    • Coatings, Adhesives & Sealants
    • Consumer Products
    • Electronics & Electrical Assembly
    • Textiles & Nonwoven
    • Contract Manufacturing & Co-Packing
    • Packaging & Food-Contact Materials
    • Regulated Warehousing & Distribution
PricingResourcesCompany
Start free trial Log in Talk to us
HomeGlossaryChain of Custody
Inventory & traceability · The complete guide

Chain of Custody

In short

Chain of custody is the chronological record of every person, place and controlled handover associated with a material, sample or product. It answers who had it, when they had it, what happened during transfer and whether its identity and condition remained trustworthy.

1,426 words · ~7 min read
Chain of custody handover: two workers in full PPE scan a sealed sample transport case at a controlled transfer hatch
A controlled chain-of-custody handover records the item, the people releasing and accepting it, the time and its condition.
On this page
  1. 01What chain of custody means
  2. 02Chain of custody, chain of identity and traceability
  3. 03Where chain of custody is used in manufacturing
  4. 04What a chain-of-custody record should contain
  5. 05A practical chain-of-custody workflow
  6. 06What breaks a chain of custody
  7. 07Paper versus electronic custody records
  8. 08Inside V5: supporting chain of custody
  9. 09Explain it for your operation: a custody checklist
  10. 10Questions to ask when evaluating chain-of-custody software
On this page · 10 sections
  1. 1What chain of custody means
  2. 2Chain of custody, chain of identity and traceability
  3. 3Where chain of custody is used in manufacturing
  4. 4What a chain-of-custody record should contain
  5. 5A practical chain-of-custody workflow
  6. 6What breaks a chain of custody
  7. 7Paper versus electronic custody records
  8. 8Inside V5: supporting chain of custody
  9. 9Explain it for your operation: a custody checklist
  10. 10Questions to ask when evaluating chain-of-custody software
AI · Explain it for MY operation

How does Chain of Custody apply to your shop floor?

Pick your industry and scale — Ask V5 rewrites the definition in your context, gives a worked example, and shows what V5 does on day one.

Your scale

01What chain of custody means

A chain of custody is a documented sequence of possession. Each time a controlled item moves from one person, room, vehicle, laboratory or organisation to another, the record identifies the item, the person releasing it, the person accepting it, the date and time, and any condition information needed to judge the handover.

The item may be an incoming raw-material sample, a retained sample, a controlled substance, donor tissue, an investigation sample or a finished product. The exact fields change with the risk, but the purpose stays the same: make the history complete enough that another person can reconstruct where the item was and who was responsible for it at every stage.

Chain of custody is stronger than a movement log. A movement log can say that container A moved from room 1 to room 2. A custody record also shows the accountable people, confirms acceptance and records relevant controls such as seal condition, temperature, quantity or reason for transfer.

The Practical Test

Choose one sample or container and work backwards. If every handover has an identified item, two accountable sides, a time and an acceptable condition, the chain can be reconstructed.

02Chain of custody, chain of identity and traceability

ConceptQuestion it answersTypical evidence
Chain of custodyWho possessed or controlled the item at each point?Release and receipt signatures, scans, timestamps, seal and condition checks
Chain of identityIs this still the correct patient, donor, material or product?Unique identifiers, label verification and identity checks
Lot traceabilityWhich inputs, batches and shipments are connected?Lot genealogy, consumption, transformation and shipping records

The three overlap but are not interchangeable. A sample can retain its identity while its custody record has a gap. A finished lot can have complete genealogy without documenting every individual who handled an investigation sample. High-risk operations often need all three records to agree.

03Where chain of custody is used in manufacturing

  • **Laboratory samples.** Sampling, transport, receipt, subdivision, testing, storage and final disposal may each change custody.
  • **Human cells and tissues.** Donor and product identifiers must remain connected while handling and distribution records preserve the history required by the applicable framework.
  • **Controlled substances.** Receipt, use, transfer and disposal need records that support accountability and reconciliation.
  • **Deviation evidence.** A removed component, foreign object or failed part may need a sealed evidence history so the investigation can rely on it.
  • **External testing.** Samples sent to a contract laboratory cross an organisational boundary, making dispatch, courier and receipt evidence particularly important.
  • **Returned or recalled goods.** Custody and condition help determine whether returned stock can be assessed, reworked or must be destroyed under procedure.

04What a chain-of-custody record should contain

FieldWhy it matters
Unique item identifierPrevents the handover being attached to the wrong sample, container or case
From and toNames or uniquely identifies the people, roles, locations or organisations
Date and timePlaces the transfer in sequence and exposes unexplained gaps
Reason or activityExplains whether the item was sampled, tested, stored, transported or disposed
Quantity and unitSupports reconciliation where material can be consumed or subdivided
Seal or container conditionShows whether tampering, damage or leakage was observed
Required environmental conditionDocuments relevant temperature, light or security controls
Acceptance and exceptionRecords that the receiver accepted custody or raised a discrepancy

Not every transfer needs every field. A risk assessment and procedure should define what is necessary for each item class. Collecting fields that nobody checks creates administrative weight without improving confidence.

05A practical chain-of-custody workflow

  1. **Identify the item at creation or receipt.** Assign or confirm its unique identifier before it moves.
  2. **Package and label it for the next stage.** Use a container and seal appropriate to the material and journey.
  3. **Record release by the current custodian.** Capture identity, quantity, condition, destination and time.
  4. **Verify at the handover.** The receiver checks the identifier and condition rather than accepting an unverified package.
  5. **Record acceptance or discrepancy.** Acceptance closes one custody interval; damage, a broken seal or mismatched quantity follows the defined exception route.
  6. **Repeat for each controlled transfer.** Storage locations and couriers may count as custody stages when procedures make them accountable.
  7. **Reconcile at disposition.** Testing, return, consumption, archive or destruction should close the record with the final quantity and decision.

06What breaks a chain of custody

  • A handwritten signature that cannot be linked to a named person.
  • A package left in an uncontrolled area between release and receipt.
  • One identifier on the sample and a different identifier on the form.
  • A courier handover with no collection or delivery time.
  • A broken seal, damaged container or temperature excursion accepted without an exception record.
  • Sample subdivision without recording the parent-child relationship and quantities.
  • Disposal recorded without the method, witness or reconciliation required by procedure.
A gap does not explain itself

Treat a missing handover as an exception to assess, not as an invitation to recreate a signature later. The assessment should state what is known, what is not known and whether the item remains suitable for its intended use.

07Paper versus electronic custody records

Paper can document custody when forms are controlled, completed at the transfer and retained securely. Its weak points are duplicate identifiers, illegible times, unsigned boxes, loose continuation sheets and delayed transcription into another system.

Electronic records can scan the item, identify the signed-in person and timestamp the event once. They can also show an incomplete expected handover for review. Those advantages depend on sound configuration, access control, reliable labels and a workable outage procedure; software does not repair a poorly defined custody process.

08Inside V5: supporting chain of custody

V5 can support the record around a custody-controlled workflow by using lot and container identities, barcode-based warehouse movements, named user records, electronic signing and audit history. The WMS module ties movements to a lot and bin, while traceability connects supplier lots, work orders, finished lots and customer shipments.

  • Use a scanned container or lot identity rather than retyping it at each move.
  • Keep movement and production records connected to the item they concern.
  • Use signatures and audit history where your approved procedure requires accountable acceptance.
  • Review exceptions and open quality records with the affected lot before a person makes a disposition decision.
Configuration follows your procedure

V5 does not decide which handovers legally require signatures, witnesses, environmental evidence or a hard stop. Define those requirements from your product, market and risk assessment, then confirm the intended workflow during setup.

09Explain it for your operation: a custody checklist

  1. List every material, sample and product for which possession affects identity, security or result validity.
  2. Draw each normal handover from creation or receipt to final disposition.
  3. Mark external boundaries such as courier collection, contract testing and customer return.
  4. Define the identifier, accountable roles, condition checks and signatures for each transfer.
  5. Define what happens when the receiver rejects the package or the record is incomplete.
  6. Test the design by tracing a real item in both directions and timing how long reconstruction takes.

10Questions to ask when evaluating chain-of-custody software

  • Can one scan distinguish the item, lot, container and location without manual re-entry?
  • How does the receiver record condition, quantity and a rejected handover?
  • Can a sample be subdivided while preserving its parent-child history?
  • What happens during an outage, and how are offline records reconciled later?
  • Can we see every custody event and correction without losing the earlier value?
  • Can permissions and signature requirements differ by item class and transfer type?
  • Can we try our highest-risk custody path with realistic labels before committing?

Frequently asked questions

Q.What is chain of custody in manufacturing?+

It is the chronological record of who possessed or controlled a material, sample or product, when each transfer happened and what condition was accepted.

Q.Is chain of custody the same as traceability?+

No. Traceability connects inputs, batches and destinations; custody identifies the accountable holder during each interval. Some operations need both.

Q.Does every warehouse movement require two signatures?+

Not necessarily. Your applicable rules, risk assessment and approved procedure determine whether a scan, one signature, two-party acceptance or a witnessed transfer is required.

Q.What happens if the chain of custody is broken?+

Record the gap as an exception and assess whether identity, condition or result validity can still be supported. Do not reconstruct missing evidence after the fact.

Q.Can barcodes establish chain of custody?+

Barcodes reduce identity errors, but a complete custody event still needs accountable people or roles, time, transfer context and any required condition checks.

Q.How should custody records handle sample subdivision?+

Create a documented parent-child link, record quantities and new identifiers, and continue custody separately for each child sample.

Primary sources

  • 21 CFR Part 1271 Subpart D — Current Good Tissue Practice
  • 21 CFR Part 1304 — Controlled Substances Records and Reports
  • FDA — Forensic Chemistry Center Sample Collection and Chain of Custody
  • ISBT 128 Standard Terminology for Medical Products of Human Origin

Further reading

  • Chain of Identity
  • Lot Genealogy
  • Audit Trail
  • Retain samples
  • V5 Warehouse Management
  • V5 Lot Traceability
Software that covers Chain of Custody
V5 Ultimate CGT Manufacturing Software
Autologous COI from apheresis to infusion, allogeneic lot genealogy from donor to bag, viral-vector eBR, ISBT 128 / SEC-178…
V5 Ultimate Tissue Bank Software
V5 provides lot status, recorded movements, configured processing steps and linked lab samples. Confirm how your HCT/P…
Talk to us about Chain of Custody

Want to see how Chain of Custody could fit into your own records and workflows? Explore the related V5 pages or talk to our team about what applies to your operation.

Start free
Back to glossary
Where this term comes up
PharmaceuticalBlood & TissueMedical Devices
Inside V5
  • → eBMR / eDHR — the batch record fills in as the work is done.
  • → 21 CFR Part 11 — signatures and audit history your team can validate.
Example reports
V5Ultimate

Sample report

Electronic Batch Manufacturing Record (eBMR)

Plan & make

Electronic Batch Manufacturing Record (eBMR)View on screen or print
V5Ultimate

Sample report

Electronic Device History Record (eDHR)

Plan & make

Electronic Device History Record (eDHR)View on screen or print
V5Ultimate

Sample report

Compliance Readiness Assessment

Quality system

Compliance Readiness AssessmentView on screen or print
V5Ultimate

Sample report

Validation Support Pack

Quality system

Validation Support PackView on screen or print
→ All example reports
Regulatory anchors
  • 21 CFR 1271
  • 21 CFR 1304
Related terms
  • → Donor Eligibility
  • → ISBT 128
  • → Lookback
  • → 21 CFR 1271
  • → Chain of Identity

Next Step

Try V5 with your own records, or ask a question first. Ask V5 opens with an editable question; nothing is sent until you choose to.

Start your free trial Browse All Features

Showing the site for the United States. Local spelling, dates and prices are applied automatically; change the language at the top of the page.

V5 Ultimate
Ultimate

Warehouse, quality and manufacturing software for regulated operations.

ProductIndustriesPricingResourcesSecurity & TrustCompanyLegal Centre

© S.G. Systems, LLC