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Readiness guide · 510(k)

Getting a 510(k) Right: Predicate, Evidence and Change Control

Pick the right predicate, show substantial equivalence with real data, and decide on the record when a change needs a new 510(k).

4 min readFor regulatory affairs leads, R&D managers, quality leads at medical device manufacturers
Operator in hood, mask, safety glasses, coverall and blue gloves checking a sealed device pouch against a rugged tablet, with trays of pouches and colleagues in protective clothing behind

In Short

  1. 1Submit 90 days before marketing.
  2. 2Equivalence needs evidence.
  3. 3Record every change decision.
Free guide32 pages · Online & printable · 4 worksheets · 15 primary sources · opens online

The Medical Device Production Guide

Built to revision. Inspected. On record.

What's inside
  • What the QMSR changed in February 2026
  • Supplier to finished build
  • Inspect, review, correct
Get the medical device guide

We ask for your name and email so we can handle this request. The full guide then opens on this site, ready to translate, print or save. Privacy policy. Practical orientation, not legal advice; your quality unit decides which rules apply.

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The Medical Device Production Guide

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QualityTraceabilityPerformance
Contents
  1. When a 510(k) is required
  2. Choosing the Route and Predicate
  3. Building the Equivalence Case
  4. Changes after clearance
  5. Quality System Links
  6. Questions
Contents
  1. When a 510(k) is required
  2. Choosing the Route and Predicate
  3. Building the Equivalence Case
  4. Changes after clearance
  5. Quality System Links
  6. Questions

A 510(k) asks FDA to agree that your device is substantially equivalent to a legally marketed predicate. Under 21 CFR 807.81 it is due at least 90 days before you begin commercial distribution, and again when a marketed device is significantly changed. This guide covers choosing a route and predicate, building the evidence and deciding about later changes. It is orientation, not regulatory advice. Sources checked 4 Oct 2026.

01

When a 510(k) is required

Section 807.81 requires a premarket notification when a device is introduced into commercial distribution for the first time, when a registered establishment first introduces a device, and when a marketed device is about to be significantly changed in design, components, manufacturing method or intended use. Many class I and some class II devices are exempt; confirm against the classification regulation for your product code before planning.

02

Choosing the Route and Predicate

A 510(k) needs a predicate: a legally marketed device of the same type. If none exists and risk is low to moderate, a De Novo request may fit.

Which route?

SituationUsual route
Same type as a legally marketed device510(k), unless exempt
Novel, low to moderate risk, no predicateDe Novo request
Class IIIPMA
Exempt class I or II deviceNo 510(k); QMSR and other controls still apply
  • Same type as a legally marketed device
    Usual route
    510(k), unless exempt
  • Novel, low to moderate risk, no predicate
    Usual route
    De Novo request
  • Class III
    Usual route
    PMA
  • Exempt class I or II device
    Usual route
    No 510(k); QMSR and other controls still apply
Confirm with the FDA classification database and your product code.
More on choosing the Route and Predicate

Class III devices usually need a PMA. Choose a predicate with the same intended use and the closest technology, and record why you rejected alternatives. Weak predicate choice is a common reason for additional information requests.

03

Building the Equivalence Case

The submission compares intended use and technological characteristics, then supports any differences with performance data such as bench testing, biocompatibility, software documentation, electrical safety or sterilisation validation, as relevant. The device description, labeling and test reports must agree with each other and with what you will actually build.

More on building the Equivalence Case

FDA's current eSTAR template structures most submissions.

04

Changes after clearance

Every design, material, process or labeling change goes through change control. The question is whether the change could significantly affect safety or effectiveness, or is a major change in intended use.

Worked Example: a Material Change

  1. Week 1
    CR-207 proposes a new housing resin
    Engineering
  2. Week 2
    Impact assessed: biocompatibility and strength
    Quality
  3. Week 3
    Decision recorded: new 510(k) needed
    Regulatory
  4. Later
    Change released only after clearance
    Quality
Invented example. Use FDA's change guidance for your device.
More on changes after clearance

FDA guidance on deciding when to submit a 510(k) for a change gives decision flowcharts. Record the assessment and the decision with its rationale, even when the answer is no; investigators ask for these files.

05

Quality System Links

Clearance does not replace the quality system. Under 21 CFR 820.10 most class II devices need ISO 13485 design and development controls, and production must follow the cleared design.

More on quality System Links

Keep the design and development file, risk management, verification and validation linked to the submission so a later change can be judged against what FDA cleared.

How V5 supports this

V5 keeps design-related documents, change control with impact assessment and approvals, device production records and complaints. Your regulatory team decides the pathway and submits to FDA.

  • Quality ManagementChange control, complaints and CAPA linked.
  • Document controlApproved revisions and change history.
  • Device History RecordsBuilds tied to the cleared revision.

Questions

How early must we submit?

At least 90 days before you intend to begin commercial distribution, under 21 CFR 807.81. Review time varies; plan for questions.

Can we market while the 510(k) is under review?

No. You may not market the device in the US until FDA issues a clearance letter.

Does every change need a new 510(k)?

No. Only changes that could significantly affect safety or effectiveness, or major intended-use changes. Record the decision either way.

Where does V5 fit?

V5 keeps documents, change control with impact assessment and approvals, device production records and complaints. It does not choose a pathway, prepare the submission or decide equivalence.

Terms
  • 510(k)
  • 510(k) vs PMA
  • Design Controls
Industry
  • Medical Devices

Practical orientation, not legal advice. Rules differ by jurisdiction; your quality and compliance team decides what applies.

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Page version 1.3· Last revised 4 Oct 2026