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Medical device risk guide

ISO 14971: a risk file that stays alive after launch

A risk file written for submission and then shelved will fail its next audit. Here is how to keep it connected to what happens after launch.

5 min readFor risk managers, design engineers, QA leads, regulatory affairs at medical device manufacturers
Two colleagues at a laptop in a bright office reviewing a risk analysis together

In Short

  1. 1Keep hazard, hazardous situation and harm separate.
  2. 2Prefer design controls over warnings where practicable.
  3. 3Feed complaints and service data back into the file.
Free guide32 pages · Online & printable · 4 worksheets · 15 primary sources · opens online

The Medical Device Production Guide

Built to revision. Inspected. On record.

What's inside
  • What the QMSR changed in February 2026
  • Supplier to finished build
  • Inspect, review, correct
  • Labels, UDI and traceability

Plus Evidence map and four worksheets.

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We ask for your name and email so we can handle this request. The full guide then opens on this site, ready to translate, print or save. Privacy policy. Practical orientation, not legal advice; your quality unit decides which rules apply.

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The Medical Device Production Guide

Built to revision. Inspected. On record.

QualityTraceabilityPerformance
Contents
  1. Words that matter
  2. The Plan and the File
  3. Analysis and Evaluation
  4. Choosing Risk Controls
  5. Overall residual risk and life after launch
  6. Questions
Contents
  1. Words that matter
  2. The Plan and the File
  3. Analysis and Evaluation
  4. Choosing Risk Controls
  5. Overall residual risk and life after launch
  6. Questions

ISO 14971:2019 is the international standard that, in ISO's public summary, specifies terminology, principles and a process for risk management of medical devices, including software as a medical device and in vitro diagnostics. It is a voluntary standard that regulators widely recognise. The licensed text was not opened for this guide, so it describes common practice rather than quoting requirements; check your copy for the exact wording. It covers the parts that most often go wrong: vocabulary, choosing controls, and feeding real-world information back into the file.

01

Words that matter

Harm is injury or damage to health, property or the environment. A hazard is a potential source of harm.

From hazard to harm

Sample identifier: Energy → Heater stays on → Skin contact with hot surface → Burn

(Energy) Potential source of harm

Thermal energy from the heater.

(Heater stays on) How exposure can happen

Control fault keeps power on.

(Skin contact) Exposure to the hazard

Patient touches the hot surface.

(Burn) Injury or damage

Severity is estimated for this harm.

Invented device. Keeping the four parts separate makes the analysis traceable.
More on words that matter

A hazardous situation is a circumstance in which people, property or the environment are exposed to a hazard. Risk combines the probability of harm and its severity. Keeping hazard, hazardous situation and harm separate makes the analysis traceable and avoids the common mistake of listing failure modes as if they were harms.

02

The Plan and the File

Expect a policy for setting risk acceptability criteria and, for each device, a plan covering scope, responsibilities, acceptability criteria, verification and how production and post-production information will be collected and reviewed. ISO's summary notes the standard requires objective acceptability criteria but does not set acceptable risk levels.

More on the Plan and the File

The risk management file holds the records and traceability for each hazard.

03

Analysis and Evaluation

Risk analysis documents the intended use and reasonably foreseeable misuse, identifies characteristics related to safety, identifies hazards and hazardous situations, and estimates risk for each. Evaluation compares each estimated risk with the criteria in the plan to decide whether risk control is needed.

04

Choosing Risk Controls

Common practice is to prefer inherently safe design first, then protective measures in the device or process, and only then information for safety such as warnings or training, which should not replace a practicable design control. Check your licensed copy for the exact requirement.

Risk Control: Design First

A widely used design-first approach. Check your licensed copy of ISO 14971 for the exact requirement.

First: Inherently Safe Design
  • Removes or reduces the risk at source.
Second: Protective Measures
  • In the device or manufacturing process.
Last: Information for Safety
  • Cannot replace a design control that was practicable.
More on choosing Risk Controls

Each control is implemented and verified, and new hazards introduced by controls are assessed.

05

Overall residual risk and life after launch

After individual controls, the manufacturer evaluates overall residual risk against the benefits of intended use, and a review before release confirms the plan was carried out. The system must then actively collect and review production and post-production information, such as complaints, service data, and published information about similar devices, and update the file when it reveals new hazards or changed risks.

Post-Production Feedback Check

0 of 5 in place
More on overall residual risk and life after launch

Decisions to accept risk are made and signed by the people named in the plan.

How V5 supports this

V5 includes risk management (FMEA, ICH Q9 aligned) alongside complaints, CAPA and change control. The people named in your plan judge risk acceptability.

  • Quality ManagementDeviations, CAPA, documents, training and change control in one quality system.
  • Complaints & CAPAAudit findings and events raised as CAPA, hold or training actions for people to decide.
  • eDHR per SerialElectronic batch and device history records built from the recorded steps.
  • Document controlControlled revisions with approvals, and training linked to the current version.
  • Compliance Self-AssessmentA self-check of open quality items to plan your own review.

Questions

Is ISO 14971 mandatory?

ISO 14971 is a voluntary standard, but regulators expect a documented risk management process and widely recognise ISO 14971 as the way to meet it. ISO 13485 requires risk management in product realisation.

What is the difference between FMEA and ISO 14971?

FMEA is one analysis technique that looks at how parts or steps can fail. ISO 14971 is the overall risk management process. FMEA can feed a 14971 analysis, but it does not cover harms from correct use, foreseeable misuse or overall residual risk by itself.

What is ISO/TR 24971?

ISO/TR 24971:2020 is guidance on applying ISO 14971:2019. It is informative, not a requirement, and gives examples for each step.

When must the risk file be updated?

Whenever production or post-production information shows a new hazard or hazardous situation, or that an estimated risk or its acceptability has changed. The plan says how information is collected and reviewed.

Terms
  • ISO 14971
Industry
  • Medical Devices

Practical orientation, not legal advice. Rules differ by jurisdiction; your quality and compliance team decides what applies.

Keep reading

  • ICH Q9(R1) Quality Risk Management Guide: Formality, Subjectivity, Decisions
  • 21 CFR 820 to ISO 13485 Crosswalk: Re-citing Procedures Under the QMSR
  • Calibration Management Program: a Practical Guide
  • Cosmetic Microbiological Quality (ISO 17516) Readiness Guide
  • Cosmetic Stability and Preservative Efficacy (ISO 11930)
  • ISO 13485 Guide: Device QMS and the FDA QMSR (effective 2 Feb 2026)
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