Wrong-material prevention

Wrong material caught at the scan, before it goes in.

Each container checked at the scan, as you configure, with what happened recorded.

7-day free trial, no card required. Lot checks at the scan are in every plan. Electronic signatures for exceptions are in Professional and Enterprise.

Operator in hood, mask, glasses, coverall and gloves scanning a sealed bag beside a touchscreen while a colleague tips another bag into a stainless mixer
  • Caught before it goes in.

    A look-alike or wrong material is flagged at the scan, before the container is used.

  • Usable lots only.

    Lot status and expiry are checked at the scan, not only at release.

  • Exceptions on record.

    Permitted exceptions carry the operator's reason and signature for quality.

Follow one look-alike bag

WO-3307 · Line 2 · expecting binder BN-4

Two bags that look the same

Try it: pick a bag to scan. Try the wrong one first.

The tablet checks each scan against the work order line, plus status and expiry.

Worked example. Checks run only as configured; whether any override is allowed is your decision.

How wrong-material checks work: scans, lots and exceptions

Tap a step below to see what happens.

Step 1 of 3

WO-3307 · Line 2
Expecting binder BN-4
  • Bag scannedMaterial ST-9
  • ExpectedBN-4
  • Look-alikeSame bag, same colour
  • Checked againstWork order line

Checked at the scan, not only at release.

Every container scanned

  • Each container is checked against the work order line when scanned.
  • Lot status and expiry are checked at the scan too.

Checks run only as configured; scanning must be part of your procedure.

More on scan: full record and set-up

Also on this record

Status, expiry
Checked at scan

Which checks run follows your configuration.

Why at the scan
Catching it before it goes in avoids an affected batch.
Free buyer guide · 22 pages

Weighing, Dispensing & Formulation Buyer Guide

For production, quality and engineering teams choosing software for formulas, scan-checked dispensing and scale readings. Use it with or without V5.

  • 1Know what to check at the scan.
  • 2See a look-alike scan handled.
  • 3Test it with your own look-alike materials.
See what's inside
  • What to check at the scan, and what should happen when it fails.
  • A worked premix, WO-4410, with a look-alike scan, a permitted exception and an exceptions-first review.
  • RFP questions and a scored checklist to test it with your own formula, scale and station.

Chapters: why weighing records fail · formulas: the version in force · formula structure and controlled change · scaling, targets and tolerances · tare, gross, net, units and staged weighing · at the scan: right material, usable lot · material status and selection rules · readings against tolerance · micro ingredients · stations, scales and readiness · one person, two people and signatures · corrections, re-weighs and exceptions · the electronic dispensing record · issue, consume, return and yield · a premix worked through · the same workflow in different words · master data, migration and validation · implementation and roles · RFP questions and scored checklist · where V5 fits, plans and sources.

Get the weighing & formulation guide

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Guide page 9: Material status and the rules behind selectionGuide page 8: At the scan: right material, usable lotCover of the Weighing, Dispensing & Formulation Buyer Guide

Part of dispensing

The same scan protects every weighing and feeds traceability.

DispenseKioskTraceability

What's included

What wrong-material checks use, and which plan each item needs. Compare plans

Checks at the scan

Right material, right lot.

Lots and traceability · Inventory, receiving and dispense · Operator kiosk

Explore material checks
  • Lots and traceability
    Status and expiry on the lot.
  • Inventory, receiving and dispense
    Quantities per container.
  • Operator kiosk
    Scanning at the station.
  • Electronic signaturesProfessional and Enterprise
    Signed exceptions.

Your configuration decides which checks run and whether exceptions are allowed.

Try it with one of your own look-alike materials.

Start your free trial

Or (you can edit the question before sending) or .